Volkswagen Transporter workshop manual Circle Books

Volkswagen Transporter workshop manual

The Volkswagen Transporter, based found on the Volkswagen Group's T platform, today inside its fifth generation, pertains with a series of vans yielded over 60 years plus advertised internationally. The T series is today considered an official Volkswagen Group automotive platform. The

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Trucks Pickup Trucks Kombis and Campmobiles for the model years 1968 through 1979. This manual was created specifically to cover models built for sale in the United States and Canada.Technical features:* Tune-up and oil change: specifications and procedures for all models up through the latest 1979 motor car* Troubleshooting replacing or repairing every component of the wiring - with complete wiring diagrams* Troubleshooting and repair of the EFI system used on 1975 and later models* Troubleshooting repairing and rebuilding the clutch manual transmission and automatic transmission* Rebuilding the carburetor - including dual carburetors* Rebuilding disc and drum braking system* Rebuilding the front axle and Rack and pinion gearbox* Comprehensive motor maintenance and rebuilding data - including 1978 and later engines with hydraulic valve lifters* Spark advance curves for all distributors-including the transistorized ignition system used on 1979* California models: Emission controls-including 1973 and later exhaust gas recirculation systems and the 1973 and 1974 air injection system* Adjusting passenger doors and sliding cargo doors* Official details

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1982 - 1990 Haynes Owners Service Repair Manual covers: Van Pickup and Minibus (Caravelle) with water-cooled motors. motors Covered: - 1.9 liter (1913cc) (DF DG EY GW) - 2.1 liter (2109cc) (DJ MV SS codes) four cylinder models. Contents: - Routine Maintenance - routine engine tuning - motor Repair - Cooling And Heating - airconditioner maintenance - Fuel And Exhaust - Emissions Control - Ignition Brakes - springs and shock absorbers And Rack and pinion - Electrical Systems - Wiring Diagrams NOTE: Only maintenance adjustment minor repair procedures plus removal and installation are described for the gearboxs. related info

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legendary split-screen Transporter and is the second of five generations of van so far given the Transporter name by VW. Even the poorest examples of the Bay now fetch significant money and imports from drier climes continue to appear on British roads so the case for restoring one of these hugely popular vehicles is increasingly attractive. Using the trusted Haynes practical progressive approach this all-colour manual follows the restoration of a 1979 Devon camper from beginning to end and provides expert advice on the problems likely to be encountered when working on vehicles that have seen over 35 years of use and in Britain as many years of rain salt and mud. This is the only guide to restoring (or part-restoring) a 'Bay' you will ever need. much more info

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parts for durability or performance. Concise text and 500 photos drawings and charts lead you through each rebuilding step. Finish with an engine ready for thousands of miles of service! Models covered: * Beetle and Karmann Ghia (Type 1) * Bus and Transporter (Types 2 4) * Fastback Squareback Notchback (Type 3) * 411/412 and Porsche 914 Engines covered include 36 HP 40 HP 1300 1500 1600 1700 1800 and 2000. Contents: * Time to Rebuild? * Engine Removal * Parts Identification Interchange * Teardown * Crankcase Cylinder Reconditioning * Cylinder Head Reconditioning * Engine Assembly * Engine Installation Break-in Tuneup * Index more data

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as Westfalia camper) models sold in the USA and Canada. motors and gearboxs covered. 2.8 Liter VR6 gasoline (motor code AES) 2.5 Liter 5-piston gasoline (motor code AAF ACU) 2.5 Liter TDI four-stroke diesel (motor code ACV) two point four Liter four-stroke diesel (motor code AAB) 02B and 02G 5-speed manual gearboxs 098 and 01P four geared automatic gearboxs. For the professional automotive technician this manual includes the specifications and procedures that were available in an authorized Volkswagen dealer service department as this manual went to press. Two volume set more info

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'Syncro' models interior features specific to Westfalia Caravelle or Multivan or specialist bodywork/camper conversions. * DOES NOT cover Transporter 'T5' range introduced July 2003. Contents: * Safety First! * Roadside repairs * Weekly checks * Routine maintenance and servicing * 4 - piston motor in-vehicle repair procedures * 5 - piston motor in-vehicle repair procedures * motor removal and overhaul procedures * Cooling heating and ventilation systems * Fuel and exhaust systems * Emission control systems * Starting and charging systems * friction clutch * Manual transmission * Auto gearbox * Driveshafts * Braking system * Suspension and steering * Bodywork and fittings * Body wirings * electrical schematics * Reference full details

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Volkswagen Transporter * Volkswagen Vanagon * Volkswagen Fastback * Volkswagen Squareback * Volkswagen 411 * Volkswagen 412 Contents: * Introduction: About This Manual; Introduction; Vehicle Identification Numbers; Maintenance Techniques Tools And Working Facilities; Buying Parts; Jacking And Towing; Booster Battery (Jump) Starting; Conversion Factors; Automotive Chemicals And Lubricants; Safety First!; Troubleshooting * Tune-Up And Routine Maintenance * Engine And Overhaul Procedures * Cooling Heating And airconditioner maintenance Systems * Fuel And Exhaust pipess * Engine Electrical Systems * air pollution control Systems * gearbox * braking system * Suspension And Steering Systems * Body * Chassis Electrical System * electrical schematics Chilton repair manuals can save you money on bills for repair and maintenance. progressive procedures and illustrations give you guidance for every task from basic maintenance and troubleshooting to complete teardown & rebuild. click

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of photographs and illustrations scheduled upkeep electrical schematics repairs and overhauls and what tools to buy. Gregory's manuals are based on an actual vehicle disassembly and are researched and written by automotive motorers with vast experience. more details.....

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Buying Parts. Safety. Maintenance Techniques. Chemical And Lubricants And More. * Tune-Up And Routine Maintenance * General motor Overhaul Procedures * Cooling Heating And airconditioner maintenance Systems * Fuel And Exhaust Systems * motor Electrical Systems * Emissions Control Systems * gearbox * Driveline * Brakes * springs and shock absorbers And Rack and pinion Systems * Body * Chassis Electrical System * electrical schematics click on

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models-even those with sliding sunroof. All factory updates are listed by chassis number and date introduced. • Air-cooled Volkswagens (Type 2) covered: Volkswagen Type 2 Ambulance Volkswagen Type 2 Delivery Van Volkswagen Type 2 Kombi Volkswagen Type 2 Micro Bus Volkswagen Type 2 Micro Bus De Luxe Volkswagen Type 2 Pick-up Technical highlights: • 1200 and 1500 motors including 34 hp 42 hp and 44 hp all with fresh air heating. • motor bench testing procedures and specifications. • ZF and ATE steering gear removal rebuilding and installation. • Dual circuit braking system. • 6 and 12-volt electrical systems with listing of 6-volt components converted to 12-volts. • US and European lighting and electrical systems. • Comprehensive wiring diagrams. • Frame floor and body panel repair. All measurements and detailed cutting alignment and welding instructions. Painting preparation and procedures. • Body repair and replacement procedures including the sliding fabric sunroof the Pick-Up wooden platform and a special section for Ambulance a cubic centimetre essories. • All factory changes and updates further data

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four-stroke diesel (ABL) 2.4L 5 piston four-stroke diesel (AJA AAB) two point fiveL 5 piston TDI four-stroke diesel (ACV AHY AJT AUF AXG AXL AYC) Contents: motor Clutch gearbox Final Drive tail shafts Steering Front Suspension Rear Suspension Axle Wheels rubber tyres braking system Electrical vehicle body Fault Finding electrical schematics: Wiring Diagram - Battery X Contact Relief Relay Ignition Switch Fuses Wiring Diagram - Heater Blower Blower Switch Two Way Valve and Switch for Fresh Air and Recirculating Air Flap Glovebox Light Wiring Diagram - Immobiliser Cable Distributer for Data Bus Self Diagnosis Connection Wiring Diagram - Dash Panel Insert Oil Pressure and Coolant Temperature Warning Fuel Gauge Revolution Counter Wiring Diagram - Dash Panel Insert Multi-Function Display Rear Wiper Switch Outside Temperatuer Switch Wiring Diagram - Dash Panel Insert Distance Display Rear Wiper Switch Outside Temperatuer Switch Wiring Diagram - Dash Panel Insert Distance Recorder Turn Signal Warning Lamps Charge Warning Lamp Main Beam Warning Lamp Rear Fog Light Warning Lamp Wiring Diagram - Dash Panel Insert Brake Pad Wear Indication Wiring Diagram - Dash Panel Insert more data

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Engines 2.0 liter 4 Cylinder Digifant Fuel Injected Engines two point five liter 5 Cylinder Digifant Fuel Injected Engines Models Covered: Van 800 Van 1 000 and Van 1 200 Caravelle CL and GL Bus (long and short wheelbase) Note: Does Not Cover Four Wheel Drive Models Contents: Four Cylinder Petrol Engines friction clutch Transmission and Final Drive Drive Shafts Steering Front Suspension Rear Suspension and Rear Axle Wheels and Tyres braking system Electrical System Five Cylinder Petrol Engines Bodywork Fault Finding electrical schematics: Wiring Diagram - Battery X Contact Relief Valve II Wiring Diagram - Ignition / Starter Switch Immobiliser Wiring Diagram - Fresh Air Blower Fresh Air Blower Switch Glove Compartment Lamp Wiring Diagram - Dash Panel Insert Oil Pressure and Coolant Warning / Gauge Fuel Gauge Wiring Diagram - Dash Panel Insert Revolution Counter Distance Control Unit Injection Valves Coolant Run On Pump Idle Speed Stabilisation Switch Activated Charcoal Filter System Solenoid Valve Wiring Diagram - Dash Panel Insert Oil pressure Switch Coolant Shortage Warning Lamp and Sender Unit Wiring Diagram - Dash Panel Insert Sender Unit Continued Wiring Diagram extra info

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Manual Get other VW repair manuals here Volkswagen VW Transporter T4 1990 to 1995 petrol and four-stroke diesel workshop manual. motors Covered: 2.0-liter 4-cylinder type AAC Digifant Electronic Fuel Injection petrol 2.5-liter 5-cylinder type AAF Digifant Electronic Fuel Injection petrol one point nine-liter 4-cylinder type 1X four-stroke diesel 2.4-liter 5-cylinder type AAB four-stroke diesel gearboxs covered: four geared manual 5-speed manual Covers: Manual Gearbox only. Short and Long Wheelbase. Van. Caravelle. Bus. 2.0 and 2.5-liter Petrol. one point nine and 2.4-liter four-stroke diesel. Four Cylinder Petrol motors. Five Cylinder Petrol motors. Fuel Injection System - Four Cylinder. Fuel Injection System - Five Cylinder. four-stroke diesel motors. four-stroke diesel Injection System. Contents: General Information. Four Cylinder Petrol motors. friction clutch. Manual gearbox. Drive Shafts. Power - Assisted Steering. Front Suspension. Rear Axle and Rear Suspension. Brake System. Electrical Equipment. four-stroke diesel motors. motor Lubrication - four-stroke diesel motors. motor Cooling System - four-stroke diesel motors. more information.....

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centimetre ) * 2.5 litre (2461 cubic centimetre ) DOES NOT cover petrol engined models twin turbo four-stroke diesel engine 'DSG' transmission all-wheel-drive 'Syncro' models or specialist vehicle body/camper conversions Contents: * Living with Your VW Transporter * Roadside Repairs * Weekly Checks * Lubricants Fluids * Tyre Pressures * Routine Maintenance Service * one point nine litre Engine In-Vehicle Repair Procedures * 2.0 Engine In-Vehicle Repair Procedures * 2.5 Engine In-Vehicle Repair Procedures * Engine Removal and Overhaul Procedures * Cooling Heating Ventilation Systems * Fuel Exhaust pipess - one point nine 2.5 Engines * Fuel Exhaust pipess - 2.0 Engine * Emission Control Systems * Starting Charging Systems * Ignition System * friction clutch * Manual Gearbox * Auto gearbox * Driveshafts * Braking System * springs and shock absorbers Rack and pinion * vehicle body Fittings * Body wirings * Wiring Diagrams NOTE: Only maintenance adjustment simple maintenance tasks plus removal and installation are described for the Transmissions. full details

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four-stroke diesel one point nineL 4 piston 1X ● four-stroke diesel two point fourL 5 piston "AAB" ● four-stroke diesel two point fiveL TDI 5 piston "ACV" fitted with a catcon exhaust gas recirculation turbo and a charge air intercooler Models Covered: ● Van 800 Van 1 000 Van 1 200 ● Caravelle CL and GL ● Bus (long and short wheelbase) Index: ● Engine ● Clutch ● Transmission and Final Drive ● tail shafts ● Steering ● Front springs and shock absorbers ● Rear springs and shock absorbers ● Wheels and rubber tyres ● Brakes ● Electrical System ● vehicle body Wiring Diagram - one point nine liter four-stroke diesel Engine: ● Engine Type ABL Alternator Battery Starter Motor ● Ignition / Starter Switch ● Control Unit for Glow Time and Exhaust Gas Return System (EGR) ● Glow ● Self Diagnosis Junction Box Radio Connection ● Interior Lights Door Contacts ● Headlamps (Long Front End) Side Lamps ● Headlamps Range Control Hazard Warning Lights ● Turn Signal Switch Headlamp Dipped Beam / Flasher Switch Parking Light Switch ● Flasher Lamps full details

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Gearbox from 1982 - 1989.* Kombi.* Stationwagon.* Bus.* Camper.* Caravelle.* Pick-Up 1.9 liter and 2.1 liter Carburettor Fuel Injected Water Cooled Engines.Contents::* Engines* Ignition System* Lubrication System* Radiator* Carburettor Fuel System* Fuel Injection System* Exhaust System* Clutch* Manual Transmission* Auto gearbox* Rear Drive Shafts* Rear Axle Transmission* Front springs and shock absorbers* Mechanical Power Assisted Rack and pinion* Brake System* Electrical Equipment* Bodywork* Fault Findingelectrical schematics VW Transporter with 1.9 liter Engine:* Wiring Diagram - Battery electrical starting motor Alternator Ignition / Starter Switch* Wiring Diagram - Ignition System* Wiring Diagram - Intake Manifold Pre-Heating Automatic Choke Radiator Fan (200 Watts)* Wiring Diagram - Dash Panel Insert Optical and A cubic centimetre oustic Oil Pressure Warning* Transporter 2.1 Liter Engine with catcon Digifant SR and MV Engines:<li> Wiring Diagram - Battery electrical starting motor Alternator Ignition / Starter Switch* Wiring Diagram - Ignition System Digifant Control Unit Electric Heating for Crankcase Breather* Wiring Diagram - Digifant more advice

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the layout and choose fittings how to fit an elevating roof how to cut panels and fit utilities. Integracar tries to have a sizeable array of owners guides. However owners manuals can sometimes be manufactured for very different nations and the motor motor car designed for those nations. For this reason not all workshop manuals may be applicable for your individual car. If you have important questions whether or not a selected maintenance manual is best suited for your car do not hesitate to make contact with us hereHow to Convert Volkswagen Bus or Van to Camper by Lindsay Porter full details

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re-issue of one of the most popular titles from the celebrated Original series a cubic centimetre epted by classic car owners buyers and enthusiasts as the definitive source of advice on correct original and authentic specifications and equipment drawn from factory records parts lists and catalogues as well as the a cubic centimetre umulated knowledge of the most respected restorers. Integracar tries to provide a large collection of owners guides. Nevertheless workshop manuals can sometimes be designed for numerous different countries and the vehicles engineered for those nations. This is why not all owners manuals may be right for your individual car. If you have any questions whether a individual maintenance manual is best for your car please get in contact with us hereOriginal VW Bus by Laurence Meredith more info

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1963 - 1967 Contents: * motor * Fuel System * Ignition System * Cooling and Heating System * Clutch * gearbox * Rear Axle and springs and shock absorbers * Front springs and shock absorbers * Rack and pinion * Braking System * Electrical System * Wiring Diagram for '1200' Transporter (30hp) * Wiring Diagram for '1200' Transporter (34hp) * Wiring Diagram for Transporter from August 1962 and Chassis Number 971.550 * Wiring Diagram for Transporter with 12 Volt System (from August 1966 and Chassis Number 217.000.001) * vehicle body . more advice

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chassis repairs paint work interior re-trimming and most common mechanical problems. The skills techniques and even the tools needed to complete these tasks are explained in jargon free language to ensure that even those enthusiasts with no previous restoration experience will feel confident in sorting out their Bus. An indispensable and unique guide for lovers of these fast appreciating classics. Integracar attempts to supply a diverse spectrum of maintenance guides. Although repair manuals can sometimes be produced for a range of countries and the cars put together for those countries. Hence not all service manuals may be best for your selected motor vehicle. If you have concerns whether or not a specific service manual is good for your vehicle please e-mail us hereHow to Restore Volkswagen (bay Window) Bus by Mark Paxton more details.....

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steering electrical systems and electrical schematics.Haynes repair manuals can save you money on maintenance and repair bills. progressive procedures and illustrations give you guidance for every task from basic maintenance and troubleshooting to complete teardown rebuild. Information on Repair and Service Manuals Note that repair manuals are normally produced for models sold in a particular country. Differences in specification can exist between models sold in different countries and items such as installed motors can differ. Please check that the manual will cover your model before purchase and if you need more detail please contact us here.. further data

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manufacturers.Inside this manual you will find: Routine Maintenance tune-up procedures motor maintenance cooling and heating airconditioner maintenance fuel and exhaust emissions control ignition brakes steering and suspension wirings and electrical schematics.Haynes workshop and service manuals are money saving on maintenance and repair bills. Step-by-step procedures and illustrations guide you through every job from basic maintenance and troubleshooting to complete teardown rebuild. Information on Repair and Service Manuals Note that repair manuals are normally produced for models sold in a particular country. Differences in specification can exist between models sold in different countries and items such as installed engines can differ. Please check that the manual will cover your model before purchase and if you need more detail please contact us here.. information

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centimetre ) air-cooled engines. Covers both manual and automatic transmissions. Does NOT cover alternative body or camper conversions produced by specialist manufacturers. Does NOT cover water-cooled or Diesel engines.Inside this manual you will find: scheduled upkeep routine engine tuning motor maintenance cooling and heating air-conditioning fuel and exhaust emissions control ignition brakes steering and suspension electrical systems and electrical schematics.Haynes workshop and service manuals are money saving on bills for repair and maintenance. progressive procedures and illustrations give you guidance for every task from basic maintenance and troubleshooting to complete teardown rebuild. come here

The Volkswagen Transporter, based found on the Volkswagen Group's T platform, today inside its fifth generation, pertains with a series of vans yielded over 60 years plus advertised internationally.

The T series is today considered an official Volkswagen Group automotive platform. plus decades are sequentially called T1, T2, T3, T4 plus T5. Pre-dating the T platform designations, the initially 3 decades were called Type 2, indicating their relative position with the Type 1, or Beetle. As piece of the T platform, the initially 3 decades are retroactively called T1, T2 plus T3.

The Transporter range of light commercial cars include a gamut of variants including vans, minivans, minibuses, pick-ups, campervans. Competitors include the Ford Transit, Toyota Hiace plus Mercedes-Benz Vito.

In late 1967, the next generation of the Volkswagen Type 2 was introduced. It was integrated Germany till 1979. In Mexico, the Volkswagen Combi plus Panel were yielded from 1970 with 1994. Models before 1971 are frequently called the T2a, when models following 1972 are called the T2b.

This second-generation Type 2 lost its distinctive split front windshield, plus was somewhat heavier plus considerably heavier than its predecessor. Its well-known nicknames are Breadloaf plus Bay-window, or Loaf plus Bay for brief. At 1.6 L plus 35 kW DIN, the engine was furthermore somewhat greater. The brand-new model moreover did away with all the swing axle back suspension plus transfer boxes earlier chosen with raise ride height. Instead, half-shaft axles fitted with continual velocity joints raised ride height without the wild changes inside camber of the Beetle-based swing axle suspension. The up-to-date Bus transaxle is normally popular by off-road racers utilizing air-cooled Volkswagen components.
1973–1980 Volkswagen Kombi van
T2 chosen because an ambulance inside Brazil

The T2b was introduced through progressive change over 3 years. The initially models showcased rounded bumpers incorporating a step for utilize whenever the door was open, front doorways which opened with 90° within the body, no lip found on the front guards, plus crescent air intakes inside the D-pillars. They additionally had special engine hatches, plus up till 1971 front indicators set low found on the nose instead of significant about either side of the fresh air grille – providing rise with their nickname because "Lower Lights". The 1971 Type 2 showcased a modern, 1.6 L engine with double consumption ports about every cylinder head plus was DIN-rated at 37 kW. An significant change came with all the introduction of front disk brakes plus unique roadwheels with brake ventilation holes plus flatter hubcaps. 1972's many prominent change became a bigger engine compartment to suit the bigger 1.7- with 2.0-litre motors within the Volkswagen Type 4, along with a redesigned back end that eliminated the removable back apron. The air inlets were additionally enlarged to support the improved cooling air demands of the heavier motors.

In 1971 the 1600cc Type 1 engine because chosen inside the Beetle, was supplemented with all the 1700cc Type 4 engine – because it was initially tailored for the Type 4 models. European vans kept the possibility of upright enthusiast Type 1 1600 engine however, the 1700 Type 4 became standard for US spec models.
Pre-facelift plus facelifted Volkswagen Kombi vans

In the Type 2, the Type 4 engine was a choice for the 1972 model year forward. This engine was standard inside models destined for the US plus Canada. Just with all the Type 4 engine did an automatic transmission become accessible for the first-time inside the 1973 model year. Both machines displaced 1.7 L, DIN-rated at 49 kW with all the guide transmission plus 46 kW with all the automatic. The Type 4 engine was enlarged with 1.8 L plus 50 kW DIN for the 1974 model year plus again with 2.0 L plus 52 kW DIN for the 1976 model year. The 1978 2.0 L today showcased hydraulic valve lifters, eliminating the requirement with periodically change the valve clearances because about earlier models. The 1975 plus later U.S. model years received Bosch L-Jetronic electronic gas injection because standard equipment; 1978 was the initial year for electronic ignition, using the hall impact sensor plus digital controller, eliminating maintenance-requiring contact-breaker points. As with all Transporter machines, the focus inside development wasn't about force, however, about low-end torque. The Type 4 motors were considerably more robust plus durable than the Type 1 machines, especially inside Transporter service.

The year 1971 furthermore saw outdoor revisions including relocated front turn indicators, squared off plus set high inside the valance, above the headlights – 1972 saw square-profiled bumpers, that became standard till the finish of the T2 inside 1979. Crash protection improved with this change as a result of a compressible structure behind the front bumper. This meant which the T2b was capable of meeting US protection specifications for passenger vehicles of the time, though not needed of vans. The "VW" emblem found on the front valance became somewhat small.

Later model changes were mainly mechanical. By 1974, the T2 had gained its final form. Really late inside the T2's shape lifetime, throughout the late 1970s, the initial prototypes of Type 2 vans with four-wheel drive were built plus tested.

The Volkswagen Transporter T4 is a van yielded by German automaker Volkswagen Commercial Vehicles between 1990 plus 2003, succeeding the Volkswagen Type 2 plus superseded by the Transporter T5.

Introduced inside 1990, the T4 was the initially inside a line of Volkswagen Transporters with have a front-mounted, water-cooled engine. Prompted by the achievement of synonymous moves with their passenger vehicles, Volkswagen had toyed inside the late 1970s with all the idea of substituting their air-cooled, rear-engined Type 2 vans with a front-engined, water-cooled shape. The factors for choosing inside 1980 with rather introduce a new rear-engined Type 2/Vanagon are unclear. So, the introduction of the front-engined design was delayed till the arrival of the T4.

Although its predecessors are equally referred with casually because Transporters, the T4 is the initial Volkswagen van with officially employ the 'Transporter' title.

After a creation run of almost 14 years, T4 manufacturing ceased inside 2003, creating it 2nd just with the T1 for size of creation inside its house marketplace.

The T4 was yielded inside five simple body types: Panel Van, Kombi Van or Half-Panel, /Multivan, Westfalia plus either a single or double cab — with a pick-up design platform behind it.

They were 2 standard wheelbases available; "short" plus "long" along with a range of different rooftop heights, including a pop-top rooftop for campers.
Long plus short-nose

There was 1 main facelift with the T4, inside 1996, whenever a re-shaped, longer front end was introduced. This was required to suit the six-cylinder VR6 engine into the T4's engine bay. Initially, just Caravelles plus Multivans were accessible with all the longer nose, because these were truly the only models accessible with all the VR6 engine. The commercial variants continued with be yielded with all the less nose till 1999. But, campers plus alternative expert cars yielded between 1994 plus 1999 will have either the brief or the extended nose, depending about that model was employed because the base car. In keeping with all the Type 2's naming convention, the brief plus long-nose versions are equally informally recognised as T4a plus T4b, respectively.

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